Pleating is one of the most critical processes for the filtration industry. The advent of a wide range of media with specific applications and properties requires pleating equipment that can perform without affecting the properties and performance of the media.
Filters are pleated to provide enhanced performance characteristics for certain applications. Through pleating, filters can offer increased surface area and density without impacting airflow. Thus, pleats enable filters to collect more particles without increasing pressure drop or energy consumption.
Once the filter manufacturer identifies the type of pleats and properties to be maintained in the target media, the correct process can be determined. Common pleating processes include: blade pleating; rotary pleating; servo pleating; star pleating; and mini pleating
Blade-type pleating systems are generally a good fit for producing filter pleats of varying sizes and depths. This technology is capable of supporting multi-layer filter media and can create &#;M&#;-style pleats. Blade pleaters are frequently used for higher-efficiency pleated filters and are versatile enough to handle materials from delicate membranes to multi-layer woven and sintered materials.
Rotary-type pleating machines are suited for applications where the filter media and pleat height remain fairly consistent. These machines are known for production speed and precision. They are commonly used by automotive filter manufacturers, as well as industrial filter manufacturers working with cellulose media.
Servo-type pleaters offer the ability to pleat at varying heights and support materials of various thicknesses at high speeds. Common pleat types with this technology include marker pleat, the taper pleat, step pleat, and &#;W&#; pleat, with the ability to support various media combinations such as heavy-duty mesh, expanded metal, epoxy-coated mesh, stainless steel material, etc.
Star pleaters are commonly used in HVAC pleat production. These machines are a good fit for high-volume pleat production with expanded metal laminated HVAC media, as well as the self-supporting polyester HVAC media. These machines are capable of pleating multiple layers of media at once and typically have independent frames to enable easy removal when swapping out star wheel and frame assemblies for different production requirements.
Mini-pleat machines are commonly used to provide spacing between media pleats via a hot-melt adhesive to achieve the desired airflow in a filter. These units have grown in popularity as media and adhesive technologies have advanced and are now the go-to method for pleat separation in many filtration applications, such as HEPA and ULPA filters.
While the pleating systems mentioned here provide a general overview of the technology options, manufacturers and suppliers also offer custom and hybrid options to support the needs of different manufacturing scenarios.
For example, A2Z Filtration, a global provider of equipment for filter manufacturing, offers a wide range of technologies for filter pleating, including blade, rotary, servo, star and mini pleating systems, as well as custom and hybrid solutions. A2Z specializes in working closely with its customers to identify the correct process to meet pleating needs, leveraging its deep knowledge and experience in various forms of pleating to develop unique solutions to meet challenging application requirements.
JCEM Group, which includes JCEM GmbH (Switzerland), TAG GmbH (Germany) and JCEM Inc. (USA), offers innovative, efficient, and robust pleating systems for a range of filtration applications. The company&#;s lineup includes its latest generation P7 model, offering what the company describes as &#;world-record&#; pleating speeds, as well as turnkey blade and mini pleat systems, cabin air lines, custom requirements, etc.
Pleating Systems & Equipment (PSE), of Simpsonville, Kentucky, is a supplier of high-quality equipment and contract pleating services. CroyBilt is PSE&#;s flagship brand of mini-pleating machines, rotary-pleating machines, and used pleating machinery. Roth Industries has also recently partnered with PSE to offer its high-speed CNC Roth blade pleaters, supporting 4-300mm pleat heights and glue bead application.
Solent Technology Inc. of Columbia, South Carolina, offers a range of pleaters capable of producing pleated filter packs from a variety of media types. The company&#;s SOLTECH pleating system can economically produce easy-to-handle panel or cartridge mini pleat filter elements. Also, through its Contract Pleating Services business unit, Solent is focused on helping small companies get started in the market from producing samples to shipping orders, providing production support or assisting with the setup of on-site production.
This edition of &#;Technofile&#; provides a general overview of filter pleating technology, as well as some resources for more information about technology options. However, it is not all-inclusive, and there are many pleating system suppliers and technologies available to help meet your application needs. Doing as much homework in advance of making a technology decision is always recommended.
For more information, visit:
a2zfiltration.com`
jcem.group
pseusa.com
solentech.com
Our well-equipped facilities and excellent excellent management throughout all stages of creation enables us to guarantee total buyer satisfaction for Air Filter Pleating Machine Apparel Machinery , With us your money in safe your business in safe . Hope we can be your trustworthy supplier in China . Looking forward for your cooperation . Good Quality Sunrise Pleating Machine - Pleat Machine &#; Boya Detail:
The performance of the pleating machine is mainly the luxurious concave convex flower shape with reduced scene and varying density interval. The fabric after heat setting greatly increases the elasticity and three-dimensional feeling, and the reduced scene style is more elegant and chic. The pleating machine is widely used in the textile industry, and can be used to make the best man shirt, skirt, decorative hanging towel, cover cloth, etc.
Glory Tang Machinery supply professional and honest service.
The pleating machine has good stability and convenient operation. It has reached the international advanced level and is favored by customers at home and abroad.
The pleating machine adopts a forced oil return device at the needle bar to effectively control the measurement of the needle bar mechanism and eliminate oil leakage. The upper and lower silicone oil devices prevent the needle from heating and breaking.
This machine is professional pleating equipment for chemical fiber and blended fabrics. The fabric can be used for producing various kinds of clothing after heating and pleating, such as scarf, shirt, mantle, children&#;s garment and skirt. The fabric elasticity will be increased and the stability is good after thermoformed by this machine.
01 Electronic Control
Computer programming, various styles and convenient operation
02 Touch Screen Control
Touch screen is used to set the size, folding shape, host speed, etc
03 Support Customization
24 / 7 after-sales service, one year warranty, support customization
04 Widely Used
The machine is mainly used for processing the county Party committee and blended fabrics
Pleating machine is widely used in textile industry. The super high speed chain double needle pleating and stretch sewing machine is one of the pleating machines. This series has a wide variety of derivatives, and can be installed with various accessories to realize multi-functional sewing. It is widely used in all kinds of knitted sewing materials, shuttle weaving and sofa Curtains, children&#;s clothing, women&#;s clothing, wind proof quilt, cushion and hand warming treasure are necessary sewing equipment for large sewing factories. The pleating machine adopts a forced oil return device at the needle bar to effectively control the measurement of the needle bar mechanism and eliminate oil leakage. The upper and lower silicone oil devices prevent the needle from heating and breaking.
General folding machines can be divided into three types according to different clamping methods:
1. Faceplate type. The clamping is controlled by springs and platens. It has the characteristics of many patterns, slow speed and difficult adjustment;
2. Front and rear rubbing type. The spring pressure is used to control two shovel blades. It has the characteristics of wide application models, general speed and small application range of cloth;
3. Two thick and two thin shovels are used for unidirectional control of material clamping, and the flexible link is used for transmission. It has high speed (one machine is 2-3 times faster than the first two types in the case of work). The application range of cloth is wide (thin can be used for yarn, thick can be used for PU). The application model can only have the characteristics of chain type machine and multi needle machine
Boya machinery provides multi-functional pleating machine and Lijing pleating machine. Welcome to consult.
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